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Characterization of paste flow is important in ensuring rheological control during printing. The interaction between the rheological characteristics and processing parameters are better studied through a combination of experimental and simulation tools. For fresh pastes and concrete, discrete element method (DEM)-based simulations are appropriate to provide insights into the particle scale processes occurring during extrusion-based printing, and to relate them to the macro-scale response of the entire system. In this paper, we model the extrusion process of a plain ordinary Portland cement (OPC) paste using DEM, and outline the methodology adopted to evaluate the linkage between particle scale processes and extrusion process. An analytical model for a frictional plastic material undergoing ram extrusion is also used in conjunction with the DEM model to arrive at the yield stresses and shaping stresses that enable efficient extrusion process, as a function of the material microstructure.more » « less
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